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Jay Chemicals manufacturing facility is situated at Vapi, which is 200 kms away from Mumbai, the key commercial hub of India. The current facility is spread over 7000 sq.meters. Jay Chemicals is in the process of expanding its facility by another 100000 sq.mtrs. exclusively dedicated to Pharma Intermediates and API.

The current manufacturing facility includes:

Reactors

SS - 28 units: 2 KL to 12 KL capacity: Total Reactor Volume: 144 KL
Acid Resistant Tile lined : - 2 units: 12 KL capacity each Total Reactor Volume: 24 KL
Glass lined - 9 units; 0.5 KL to 8 KL capacity: Total Reactor Volume: 48 KL
Reaction Temp. - 5°C to 250°C
Reaction Pressure - Up to 15 Kg/cm2

Filtration Equipment

  • 5 SS 316 Agitated Pressure Filter cum Driers
  • 6 MSRL Filter Nutsches
  • 2 Acid Resistant Tile lined Filter Nutsches
  • 4 MSRL Centrifuges
  • 2 PP Filter Presses
  • 5 SS 316 Jacketed Clarifiers
  • 1 MSRL Bottom Discharge Centrifuge
  • 1 MS PVDF Lined Bottom Discharge Centrifuge
  • 1 MSRL Lifting bag type Centrifuge
  • 3 PP Membrane Filter Presses
  • 6 Agitated

Drying Equipments

  • 6 Agitated Vacuum Driers
  • 1 Fluid Bed Drier

  • Utilities

    Steam at 15 bar/198°C - 3.2 TPH
    Hot Oil at 250°C - 0.2 Mln. Kcal/hr.
    Cooling Water at 30°C - 600 TR
    Chilled water at + 5°C - 170 TR
    Compressed Air at 7 Kg/cm2 - 90 CFM
    Jet Ejectors + Vac systems - 06 Nos.
    Scrubber for HCl & SO2 - 200 Kg/hr

    Miscellaneous Equipments

    • 5 Solvent Recovery Distillation Units
    • One 5-Torr Vacuum Distillation Unit
    • 40 Measuring/Addition Tanks
    • 25 units:
    • Storage Tanks 12 KL to 40 KL capacity
    • 2 Pulverizers
    • 2 Vibro Screens
    • 1 Gen-set 625 KVA
    • 1 Multi Mill
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